Assembly
General and industrial assembly
Our purpose-built moulding assembly areas are designed and laid out to provide the best possible material flow and are set up for standardised operations. We use MOST analysis to set standard times and monitor output, enabling us to deliver consistently high-quality plastic injection moulded assemblies for all applications, from medical mouldings to industrial components, at competitive rates.
Our well-equipped assembly area includes tools we use to carry out many added-value assembly operations including:
- General assembly, by individuals and on production lines by teams
- Hotplate welding, hot stake welding, hot air cold staking, screw-sert and heat-sert
- Ultrasonic welding assembly of plastic components and of filter materials to plastic components
- Printing: four-colour tampo printing, label printing and application
- Manual assembly of components to build up sub-assemblies or finished assemblies
- Packing
- Inserting: triserts and heat staking
- Pressure and vacuum testing of hermetic seals
- Sterilisation, via trusted specialist subcontractors.
Cleanroom assembly
Our Class 7/10,000 cleanroom assembly area provides the ideal environment for production of high-sensitivity cleanroom or plastic medical moulding assembly tasks including:
- Sonic welding
- Bonding with adhesives
- Manual assembly
- Printing
- Packing
